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Suzuki DR650 Maintenance Page

Here are the factory recommendations on periodic maintenance.

Periodic Maintenance Chart 1990 DR650

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INTERVAL:

THIS INTERVAL SHOULD BE JUDGED BY ODOMETER READING OR MONTHS WHICHEVER COMES FIRST

km1,0006,00012,00018,00024,000
miles6004,0007,50011,00015,000
months212243648
Cylinder head bolts and nuts, exhaust pip nuts and muffler connectionsTTTT
Air cleaner elementClean every 3,000 km (2,000 miles)
De-compression leverIIIII
Valve clearanceIIIII
Spark plugsIRIR
Fuel lineIIIII
Replace every four years
Fuel cock strainerCC
Engine oilRRRRR
Engine oil filterRRR
Carburetor idle rpmIIIII
Balancer chainIIIII
ClutchIIIII
Drive chainIIIII
Clean and lubricate every 1,000 km (600 miles)
BrakesIIIII
Brake hosesIIIII
Replace every four years
Brake fluidIIIII
Change every two years.
TiresIIII
Spark arresterClean every 6,000km (4,000 miles)

Only in Canada

SteeringIII
Front forkII
Rear suspensionII
Chassis bolt and nutsTTTTT
NOTE: I: Inspect and adjust, clean, lubricate or replace as necessary

R: Replace T: Tighten C: Clean

Periodic Maintenance Chart 1993 DR650

INTERVAL:

THIS INTERVAL SHOULD BE JUDGED BY ODOMETER READING OR MONTHS WHICHEVER COMES FIRST

km1,0006,00012,00018,00024,000
miles6004,0007,50011,00015,000
months212243648
Cylinder head bolts and nuts, exhaust pip nuts and muffler connectionsTTTT
Air cleaner elementClean every 3,000 km (2,000 miles)
De-compression leverIIIII
Valve clearanceIIIII
Spark plugsIRIR
Fuel lineIIIII
Replace every four years
Fuel cock strainerCC
Engine oilRRRRR
Engine oil filterRRR
Carburetor idle rpmIIIII
Balancer chain*–IIII
ClutchIIIII
Drive chainIIIII
Clean and lubricate every 1,000 km (600 miles)
BrakesIIIII
Brake hosesIIIII
Replace every four years
Brake fluidIIIII
Change every two years.
TiresIIII
Spark arresterClean every 6,000km (4,000 miles)

Only in Canada

SteeringIII
Front forkII
Rear suspensionII
Chassis bolt and nutsTTTTT
NOTE: I: Inspect and adjust, clean, lubricate or replace as necessary

R: Replace T: Tighten C: Clean

Asterisk mark (*) indicated the New 'P' model specification.

Periodic Maintenance Chart 1996 DR650

INTERVAL:

THIS INTERVAL SHOULD BE JUDGED BY ODOMETER READING OR MONTHS WHICHEVER COMES FIRST

km1,0006,00012,00018,00024,000
miles6004,0007,50011,00015,000
months212243648
Valve clearanceIII
Spark plugsIRIR
Air cleaner elementClean every 3,000 km (2,000 miles)
Carburetor idle rpmIIIII
Fuel line

(EVAP hose .. California model only)

IIIII
Replace every four years
Fuel valve strainerCC
ClutchIIIII
Engine oilRRRRR
Engine oil filterRRR
Drive chainIIIII
Clean and lubricate every 1,000 km (600 miles)
BrakesIIIII
Brake hosesIIIII
Replace every 4 years
Brake fluidIIIII
Change every 2 years.
TiresIIII
Spark arresterClean every 6,000km (4,000 miles)

(For Canada and U.S.A.)

SteeringIII
Front forkII
Rear suspensionII
Exhaust pip nuts and muffler boltsTTT
Chassis bolt and nutsTTTTT
NOTE: I: Inspect and adjust, clean, lubricate or replace as necessary

R: Replace T: Tighten C: Clean

Info and How Links

For info on engine lubrication see Lubrication

Omnisphere 2 download mac component. For info on air filters see Air Filters

For info and Valve Adjustments see Valve Adjustment

If you are having electrical issues see Electrical for wiring diagrams and such

For Clutch info see Clutch

For Drive Chain info see Chain

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Copyright © 2000-2014

This Cyclepedia manual covers 1996 – 2014 Suzuki DR650SE and 2015 – 2020 DR650S motorcycles.

Keep your Suzuki DR650SE motorcycle running in top notch condition with the easy to use Cyclepedia Online Suzuki DR650SE Service Manual. This instantly available manual covers everything from swingarm bearing replacement, to camshaft installation, and everything in between. If you ever have any questions on how to use the manual, or performing the procedures on your Suzuki DR650SE, Cyclepedia.com provides expert tech support to assist you.

When you subscribe to this online motorcycle manual you’ll get instant access to the following information:

Suzuki DR650 Periodic Maintenance

Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Brake Bleeding, Engine Idle Speed, Drive Chain Adjustment, Rear Brake Inspection, Front Brake Pads, Engine Oil, Spark Plug, Air Filter Servicing, Spark Arrestor, Tires, Valve Clearance, Compression Test

Quick Reference

Specifications, VIN and Engine Number Location, Torque Specifications, General Torque Specifications

Fuel System

Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Carburetor Specifications, Fuel Strainer, Airbox

External Components

Side Covers, Seat, Fuel Tank, Footpegs, Front Number Plate, Handlebar, Front Fender, Rear Fender, Exhaust System

Engine

Engine Specifications, Camshaft Removal, Camshaft Installation, Cylinder Head, Valves, Starter Motor, Cylinder and Piston, Clutch, Left Engine Components, Left Side Install, Gearshift, Right Engine Components, Oil Pump, Oil Cooler, Engine Removal, Engine Installation, Crankcase Splitting, Crankshaft, Crankcase Assembly, Transmission Removal and Installation, Transmission Shafts

Final Drive

Drive Chain, Engine Sprocket, Rear Wheel Sprocket

Front Brake

Brake Disc, Front Brake Specifications, Master Cylinder, Front Brake Caliper

Rear Brake

Rear Brake Pedal, Master Cylinder, Rear Brake Caliper, Rear Brake Disc

Wheels

Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement

Steering

Removal, Bearing Replacement, Installation

Front Suspension

Fork Removal and Installation, Front Fork Assembly, Front Fork Disassembly

Rear Suspension

Shock Removal, Shock Installation, Specifications, Swingarm

Electrical System

Electrical Specifications, Ignition System, Charging System, Starter System, Switches, Wiring Diagram, Lights

Parts Diagrams

Troubleshooting

Tech Support

Track your Suzuki DR650 service records online with our free maintenance record keeping software.

This Suzuki DR650SE motorcycle manual provides service and repair information for the following Suzuki motorcycles:

Suzuki Dr650 Service Manual Download Pdf

2019 Suzuki DR650S
2018 Suzuki DR650S
2017 Suzuki DR650SL8
2017 Suzuki DR650SL7
2016 Suzuki DR650SL6
2015 Suzuki DR650SL5
2014 Suzuki DR650SEL4
2013 Suzuki DR650SEL3
2012 Suzuki DR650SEL2
2011 Suzuki DR650SEL1
2010 Suzuki DR650SEL0
2009 Suzuki DR650SEK9
2008 Suzuki DR650SEK8
2007 Suzuki DR650SEK7
2006 Suzuki DR650SEK6
2005 Suzuki DR650SEK5
2004 Suzuki DR650SEK4
2003 Suzuki DR650SEK3
2002 Suzuki DR650SEK2
2001 Suzuki DR650SEK1
2000 Suzuki DR650SEY
1999 Suzuki DR650SEX
1998 Suzuki DR650SEW
1997 Suzuki DR650SEV
1996 Suzuki DR650SET