Suzuki Dr650 Service Manual Download
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Suzuki DR650 Maintenance Page
Here are the factory recommendations on periodic maintenance.
Periodic Maintenance Chart 1990 DR650
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INTERVAL: THIS INTERVAL SHOULD BE JUDGED BY ODOMETER READING OR MONTHS WHICHEVER COMES FIRST | km | 1,000 | 6,000 | 12,000 | 18,000 | 24,000 |
miles | 600 | 4,000 | 7,500 | 11,000 | 15,000 | |
months | 2 | 12 | 24 | 36 | 48 | |
Cylinder head bolts and nuts, exhaust pip nuts and muffler connections | T | T | T | T | ||
Air cleaner element | Clean every 3,000 km (2,000 miles) | |||||
De-compression lever | I | I | I | I | I | |
Valve clearance | I | I | I | I | I | |
Spark plugs | I | R | I | R | ||
Fuel line | I | I | I | I | I | |
Replace every four years | ||||||
Fuel cock strainer | C | C | ||||
Engine oil | R | R | R | R | R | |
Engine oil filter | R | R | R | |||
Carburetor idle rpm | I | I | I | I | I | |
Balancer chain | I | I | I | I | I | |
Clutch | I | I | I | I | I | |
Drive chain | I | I | I | I | I | |
Clean and lubricate every 1,000 km (600 miles) | ||||||
Brakes | I | I | I | I | I | |
Brake hoses | I | I | I | I | I | |
Replace every four years | ||||||
Brake fluid | I | I | I | I | I | |
Change every two years. | ||||||
Tires | I | I | I | I | ||
Spark arrester | Clean every 6,000km (4,000 miles) Only in Canada | |||||
Steering | ||||||
Front fork | ||||||
Rear suspension | ||||||
Chassis bolt and nuts |
NOTE: | I: Inspect and adjust, clean, lubricate or replace as necessary R: Replace T: Tighten C: Clean |
Periodic Maintenance Chart 1993 DR650
INTERVAL: THIS INTERVAL SHOULD BE JUDGED BY ODOMETER READING OR MONTHS WHICHEVER COMES FIRST | km | 1,000 | 6,000 | 12,000 | 18,000 | 24,000 |
miles | 600 | 4,000 | 7,500 | 11,000 | 15,000 | |
months | 2 | 12 | 24 | 36 | 48 | |
Cylinder head bolts and nuts, exhaust pip nuts and muffler connections | T | T | T | T | ||
Air cleaner element | Clean every 3,000 km (2,000 miles) | |||||
De-compression lever | I | I | I | I | I | |
Valve clearance | I | I | I | I | I | |
Spark plugs | I | R | I | R | ||
Fuel line | I | I | I | I | I | |
Replace every four years | ||||||
Fuel cock strainer | C | C | ||||
Engine oil | R | R | R | R | R | |
Engine oil filter | R | R | R | |||
Carburetor idle rpm | I | I | I | I | I | |
Balancer chain | I | I | I | I | ||
Clutch | I | I | I | I | I | |
Drive chain | I | I | I | I | I | |
Clean and lubricate every 1,000 km (600 miles) | ||||||
Brakes | I | I | I | I | I | |
Brake hoses | I | I | I | I | I | |
Replace every four years | ||||||
Brake fluid | I | I | I | I | I | |
Change every two years. | ||||||
Tires | I | I | I | I | ||
Spark arrester | Clean every 6,000km (4,000 miles) Only in Canada | |||||
Steering | ||||||
Front fork | ||||||
Rear suspension | ||||||
Chassis bolt and nuts |
NOTE: | I: Inspect and adjust, clean, lubricate or replace as necessary R: Replace T: Tighten C: Clean |
Asterisk mark (*) indicated the New 'P' model specification.
Periodic Maintenance Chart 1996 DR650
INTERVAL: THIS INTERVAL SHOULD BE JUDGED BY ODOMETER READING OR MONTHS WHICHEVER COMES FIRST | km | 1,000 | 6,000 | 12,000 | 18,000 | 24,000 |
miles | 600 | 4,000 | 7,500 | 11,000 | 15,000 | |
months | 2 | 12 | 24 | 36 | 48 | |
Valve clearance | I | I | I | |||
Spark plugs | I | R | I | R | ||
Air cleaner element | Clean every 3,000 km (2,000 miles) | |||||
Carburetor idle rpm | I | I | I | I | I | |
Fuel line (EVAP hose .. California model only) | I | I | I | I | I | |
Replace every four years | ||||||
Fuel valve strainer | C | C | ||||
Clutch | I | I | I | I | I | |
Engine oil | R | R | R | R | R | |
Engine oil filter | R | R | R | |||
Drive chain | I | I | I | I | I | |
Clean and lubricate every 1,000 km (600 miles) | ||||||
Brakes | I | I | I | I | I | |
Brake hoses | I | I | I | I | I | |
Replace every 4 years | ||||||
Brake fluid | I | I | I | I | I | |
Change every 2 years. | ||||||
Tires | I | I | I | I | ||
Spark arrester | Clean every 6,000km (4,000 miles) (For Canada and U.S.A.) | |||||
Steering | ||||||
Front fork | ||||||
Rear suspension | ||||||
Exhaust pip nuts and muffler bolts | T | T | ||||
Chassis bolt and nuts |
NOTE: | I: Inspect and adjust, clean, lubricate or replace as necessary R: Replace T: Tighten C: Clean |
Info and How Links
For info on engine lubrication see Lubrication
Omnisphere 2 download mac component. For info on air filters see Air Filters
For info and Valve Adjustments see Valve Adjustment
If you are having electrical issues see Electrical for wiring diagrams and such
For Clutch info see Clutch
For Drive Chain info see Chain
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Copyright © 2000-2014
This Cyclepedia manual covers 1996 – 2014 Suzuki DR650SE and 2015 – 2020 DR650S motorcycles.
Keep your Suzuki DR650SE motorcycle running in top notch condition with the easy to use Cyclepedia Online Suzuki DR650SE Service Manual. This instantly available manual covers everything from swingarm bearing replacement, to camshaft installation, and everything in between. If you ever have any questions on how to use the manual, or performing the procedures on your Suzuki DR650SE, Cyclepedia.com provides expert tech support to assist you.
When you subscribe to this online motorcycle manual you’ll get instant access to the following information:
Suzuki DR650 Periodic Maintenance
Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Brake Bleeding, Engine Idle Speed, Drive Chain Adjustment, Rear Brake Inspection, Front Brake Pads, Engine Oil, Spark Plug, Air Filter Servicing, Spark Arrestor, Tires, Valve Clearance, Compression Test
Quick Reference
Specifications, VIN and Engine Number Location, Torque Specifications, General Torque Specifications
Fuel System
Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Carburetor Specifications, Fuel Strainer, Airbox
External Components
Side Covers, Seat, Fuel Tank, Footpegs, Front Number Plate, Handlebar, Front Fender, Rear Fender, Exhaust System
Engine
Engine Specifications, Camshaft Removal, Camshaft Installation, Cylinder Head, Valves, Starter Motor, Cylinder and Piston, Clutch, Left Engine Components, Left Side Install, Gearshift, Right Engine Components, Oil Pump, Oil Cooler, Engine Removal, Engine Installation, Crankcase Splitting, Crankshaft, Crankcase Assembly, Transmission Removal and Installation, Transmission Shafts
Final Drive
Drive Chain, Engine Sprocket, Rear Wheel Sprocket
Front Brake
Brake Disc, Front Brake Specifications, Master Cylinder, Front Brake Caliper
Rear Brake
Rear Brake Pedal, Master Cylinder, Rear Brake Caliper, Rear Brake Disc
Wheels
Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement
Steering
Removal, Bearing Replacement, Installation
Front Suspension
Fork Removal and Installation, Front Fork Assembly, Front Fork Disassembly
Rear Suspension
Shock Removal, Shock Installation, Specifications, Swingarm
Electrical System
Electrical Specifications, Ignition System, Charging System, Starter System, Switches, Wiring Diagram, Lights
Parts Diagrams
Troubleshooting
Tech Support
Track your Suzuki DR650 service records online with our free maintenance record keeping software.
This Suzuki DR650SE motorcycle manual provides service and repair information for the following Suzuki motorcycles:
Suzuki Dr650 Service Manual Download Pdf
2019 Suzuki DR650S
2018 Suzuki DR650S
2017 Suzuki DR650SL8
2017 Suzuki DR650SL7
2016 Suzuki DR650SL6
2015 Suzuki DR650SL5
2014 Suzuki DR650SEL4
2013 Suzuki DR650SEL3
2012 Suzuki DR650SEL2
2011 Suzuki DR650SEL1
2010 Suzuki DR650SEL0
2009 Suzuki DR650SEK9
2008 Suzuki DR650SEK8
2007 Suzuki DR650SEK7
2006 Suzuki DR650SEK6
2005 Suzuki DR650SEK5
2004 Suzuki DR650SEK4
2003 Suzuki DR650SEK3
2002 Suzuki DR650SEK2
2001 Suzuki DR650SEK1
2000 Suzuki DR650SEY
1999 Suzuki DR650SEX
1998 Suzuki DR650SEW
1997 Suzuki DR650SEV
1996 Suzuki DR650SET